Cases Custom Project

Custom Soft Enamel Character Lapel Pins & Collectible Badges for Disney Themed Retail Series

Client: Global Licensed Entertainment & Theme Park Brand (Disney Series)

Client: Global Licensed Entertainment & Theme Park Brand (Disney Series) Industry: Custom Project Location: Orlando, FL & Anaheim, CA, USA

Challenge

The client required 250,000 collectible enamel pins with extremely tight pantone color tolerances, highly detailed micro-line plating, and strict social and environmental compliance (Disney FAMA & Sedex standards) under a rigid 20-day delivery timeline for peak seasonal launch.

Solution

We implemented automated die-casting molds, precision laser-guided soft enamel injection, and strict RoHS/EN71 lead-free gold electroplating. Our FAMA-certified production line operated with 100% optical and manual QA checkpoints at each stage to ensure flawless line definition and zero surface defects.

Result

Delivered all 250,000 pins 3 days ahead of schedule with a 100% QA pass rate. Zero customer returns were recorded, and the collection achieved a 35% higher sell-through rate across retail stores, resulting in an annual repeat contract for upcoming seasonal IPs.

As an experienced custom metal craft manufacturer, Leon Gift partnered with global licensed entertainment brands to produce premium character lapel pins for theme park retail collections. Utilizing high-grade zinc alloy, precision die-striking, and pantone-matched soft enamel filling, we delivered 250,000+ collectible badges meeting Disney FAMA standards with zero color deviation and on-time global distribution.